Insulation Panels: Expanded Polystyrene Foam (Eps) BCF Panel

Insulation Panels: Expanded Polystyrene Foam (Eps) BCF Panel

The Expanded Polystyrene Foam (Eps) BCF Panel is designed for cold room walls. Eps Panels are lightweight yet strong insulation panels with a lifespan of 15-20 years when properly maintained. Due to their high insulation value, they are widely used in cold rooms, production lines, clean rooms, and sterile rooms. They also prevent moisture, protecting temperature-sensitive products. You can be confident that using these panels ensures product quality, provided they are used properly.

 The Expanded Polystyrene Foam (Eps) BCF Panel uses self-extinguishing material or F Grade and features a P-Lock system. This design enhances the product’s strength and provides safety for industries requiring Eps installations, including protection in the event of a fire. The suitability of the panels depends on the specific application.

How are the features of the Sandwich Panel with the P-LOCK system from BCF PANEL better than those on the market?

    • Proper use of the P-LOCK system, including ironing the sheets to a length of 5 cm and ensuring the locking system is secure at various angles. This enhances efficiency, strength, and extends the lifespan of the wall panel.

    • The P-LOCK system is more robust than the U Lock, S Lock, and Z-Lock systems on the market due to its 5-layer fold. This design creates an optimal gap during formation, making the panel highly resistant to impact and effectively supporting weight, which eliminates the need for a backing plate at the joint. Additionally, it helps prevent leakage, reduces the risk of moisture condensation and water droplet reactions.

    • The BCF lock system simplifies installation by ensuring that the joints between the sheets are visually appealing and maintain a neat appearance, making the finishing process easier. Additionally, the special locking system design reduces the risk of damage when removing the panel sheets.

    • The panels help reduce costs, such as electricity for cold or positive temperature-controlled rooms, by stabilizing temperatures more quickly. A well-designed lock minimizes gaps between sheets, preventing the exchange of outside and inside temperatures. Additionally, the design extends the lifespan of the sheets.

    • It is suitable for industries including food factories, food storage facilities, freeze room, clean rooms, operating rooms, and many others.

How is BCF Panel different from other vendors?

    • BCF Panel’s prefabricated insulation panels feature a superior P-Lock (Performance Lock) design compared to the Z-Lock. The P-Lock design includes a joint modification that creates a smaller gap after formation, reducing condensation at the panel seams and improving temperature retention.
    • To ensure the highest quality, only new foam pellets are used in production. Recycled foam pellets are not used.
    • Passed the German DIN 4102-1 standard test with a Class B2. This indicates that while the material is combustible, it self-extinguishes within 1 second and doesn’t produce droplets, making it safe in the event of a fire. Covered with steel, the insulation helps prevent the spread of fire, allowing for safe evacuation. This differs from concerns raised by some insulation sheet vendors.
    • Soundproofing ability passed the ISO 10140-2 standard test, with a result of 22 dB thanks to the closed-cell foams.
    • A check and density test are conducted before entering the warehouse to await production.
    • The k-Value of 0.032 W/mK can reduce heat more effectively than a wall made of brick and general cement. The lower the k-value, the better. Brick or cement materials have a k-value of 0.66 W/mK, which is higher and results in lower heat protection ability.
    • Suitable for maintaining temperatures from -50°C to +70°C
    • Available in densities of 1.00, 1.25, 1.50, and 2 lbs, these panels are strong and can handle pressures from various sources, including strong winds, up to 2000 Pascals. At 1% stress, they can support an average weight of 23.34 Kilonewton/Sqm. At 10% stress, they can support an average weight of 139.82 Kilionewton/ Sqm(Compressive strength And Wind Load )
    • Reduces water absorption for up to 4 days, with a percentage change in foam mass of 1.43-1.58%, which is considered low compared to other types of insulation materials.
    • The P-Lock insulation sheet®, a patented BCF panel, features a lock system with steel components measuring up to 5 cm. Its closed-cell, lightweight material structure provides excellent impact absorption, contributing to a locking system that is more efficient than traditional systems currently available on the market.
    • Free from CFCs, making it environmentally friendly and not contributing to the depletion of the ozone layer.
    • Certified by GHP and HACCP standards according to international guidelines.
    • Heat-resistant and moisture-resistant with weather changes, it maintains temperature effectively, helping to save on electricity costs over time.

Strengths

    • Offers a more efficient locking system than the traditional models on the market.
    • Specifically made for cold rooms, clean rooms, and production environments.
    • More cost-effective than PIR PU.
    • EPS foam available in densities of 0.8, 1.0, 1.25, 1.5, and 2.0 lbs/ft³.
    • Steel thickness options of 0.35 TCT, 0.40 TCT, and 0.45 TCT Bacteria + food Grade.

Weaknesses

    • Has a k-Value of 0.032 W/mK, which is higher than that of PU PIR.
    • For high negative temperature rooms, a thicker sheet is required, which takes up more space compared to PU PIR.

Panel Sheet Size

    • Width: 1200 mm
    • Length: Customizable based on customer requirements
    • Thickness: Starting from 40 mm up to 300 mm
 

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